Fluids and Lubricants
|
Type
|
Application
|
Classification
|
Name
|
Notes
|
AGIP
|
IP
|
Others
|
OIL
|
Engine |
SA S E
ASTM S E
API SF |
Nuovo Sint
2000
SAE 10W40 |
Sintiax
SAE 10W40 |
SHELL Super
Plus
Motor Oil 15W50 |
Ambient temp
-18C to 40C |
Gearbox -
Differential |
SAE J 306
a
API GL - 5 |
Rotra SX
SAE 75W90 |
Pontiax H
DS
SAE 75W90 |
SHELL Spirax
80W/90HD |
Ambient temp
-40C to 150C (2.7kg + 0.4) |
Front wheel
suspension |
SAE J 306
a
API GL - 5 |
Rotra SX
SAE 75W90 |
Pontiax H
DS
SAE 75W90 |
blank |
Ambient temp
-40C to 150C |
Steering box/wheel |
DEXRON B |
ATF DEXRON
B 11297 |
DEXRON FLUID
B 11297 |
SHELL Dexron
II
D20137 |
blank |
Air conditioning |
blank |
blank |
blank |
SUNISO 4 G
SUNISO 5 DS |
blank |
Vehicle raising |
blank |
blank |
blank |
LHM |
blank |
|
GREASE
|
Engine |
blank |
blank |
blank |
UNION CARBIDE CHEMICALS
COMPANY:
Ucon lubricant
50 HB - 5100 |
blank |
blank |
blank |
blank |
MILLOIL: Lubricant for
elastomer seals |
blank |
blank |
blank |
blank |
ISECO:
Norm. 3671 - 69841 |
blank |
blank |
blank |
blank |
SIPAL AREXONS
-
Carbo-silicon for valves |
blank |
blank |
blank |
blank |
ISECO:
Molycote BR2 |
blank |
blank |
blank |
blank |
ISECO:
Molycote A |
blank |
Engine - Fuel System |
N.L.G.I. n.1 |
Grease 15 |
blank |
blank |
Basic Substance:
AI - Ca |
blank |
blank |
blank |
ISECO: Molycote
Paste G |
blank |
blank |
blank |
blank |
ISECO: Molycote
Longterm n.2 |
blank |
blank |
blank |
blank |
REINACH:
E10 TAC |
blank |
Engine - Ignition |
blank |
blank |
blank |
REINACH:
E10 TAC |
blank |
Engine - Cooling System |
blank |
blank |
blank |
Anti-seize
R. GORI Never Seez |
blank |
Clutch |
N.L.G n.3 |
Grease 33 FD |
Autogrease FD |
blank |
Basic Substance:
Bentonite Polythene |
blank |
blank |
blank |
ISECO:
Molykote BR2 |
blank |
Gearbox |
N.L.G n.3 |
Grease 33 FD |
Autogrease FD |
blank |
Basic Substance:
Bentonite Polythene |
blank |
blank |
blank |
ISECO: Molycote Longterm
n.2 |
blankblank |
blank |
blank |
blank |
ISECO:
Molykote BR2 |
Transmission |
blankblank |
blankblank |
blankblank |
ISECO:
Molykote BR2 |
blankblank |
ISECO:
Molykote G RAPID |
Differential |
blankblank |
blankblank |
blankblank |
ISECO: Molycote VN 246/c |
Basic
Substance: Li |
OPTIMOL: Olistamoly 2LN584 |
ISECO:
Molykote BR2 |
N.L.G n.3 |
Grease 33 FD |
Autogrease FD |
blankblank |
Basic Substance:
Bentonite Polythene |
Front-wheel
suspension |
blankblank |
blankblank |
blankblank |
ISECO:
Molykote BR2 |
blankblank |
SCHELL
RETINAX AX |
ISECO: Ergon Rubber Grease
n.3 |
ESSO
NORVA 275 |
SPCA:
Spagraph |
REINACH: Sferul
B2AR |
Antigrippante:
R. GORI Never Seez |
ISECO: Molykote Longterm
n.2 |
Front and rear brakes |
N.L.G.I. n.1 |
Grease 15 |
blankblank |
blankblank |
Basic substance:
Al - Ca |
blankblank |
blankblank |
blankblank |
ATE: Bremszylinder Paste |
blankblank |
MASCHERPA: Molykote
Longterm n.2 |
Steering box/wheel |
blankblank |
blankblank |
blankblank |
REINACH:
Sferul B2AR |
blankblank |
SPCA:
Spagraph |
ISECO: Ergon
Rubber Grease n.3 |
ISECO: Molycote Paste
G |
CALYPSOL |
Rear-wheel suspension |
blankblank |
blankblank |
blankblank |
SPCA:
Spagraph |
blankblank |
ISECO: Ergon
Rubber Grease n.3 |
Anti-seize:
R. GORI Never Seez |
MILLA:
protection LT |
HOUGHTON: Rust veto 1064 |
Wheels
and tyres |
blankblank |
blankblank |
blankblank |
UNION CARBIDE CHEMICALS
COMPANY: Ucon lubricant
50 HB - 5100 |
blankblan |
MILLOIL: Lubricant for
elastomer seals |
Air conditioning |
blankblank |
blankblank |
blankblank |
UNION CARBIDE CHEMICALS
COMPANY: Ucon lubricant
50 HB - 5100 |
blankblank |
MILLOIL: Lubricant for
elastomer seals |
|
FLUIDS |
Engine - Cooling System |
blankblank |
Antifreeze |
Antifreeze |
blankblank |
Inhibited Ethylene Glycol
cat: 66280746 |
blankblank |
|
blankblank |
blankblank |
Antifreeze
(ready for use) cat. 66280754 |
Brakes - Clutch |
blankblank |
AGIP DOT - 4 |
blankblank |
blankblank |
blankblank |
blankblank |
blankblank |
blankblank |
ATE "S" |
blankblank |
Air Conditioning |
blankblank |
blankblank |
blankblank |
Freon 12 |
blankblank |
Tightening Torques |
Brakes |
Item
|
Nm
|
Kg/m
|
lb/ft
|
Pipes |
8 to 10
|
0.8 to 1
|
6
to 7.5
|
Hoses |
10 to 15
|
1 to 1.5
|
7.5
to 11
|
Clutch |
Item
|
Nm
|
Kg/m
|
lb/ft
|
Clutch pipe hoses |
10 to 15
|
1 to 1.5
|
7.5
to 11
|
Clutch pipe |
8 to 10
|
0.8 to 1
|
6
to 7.5
|
Engine |
Item
|
Nm
|
Kg/m
|
lb/ft
|
Cylinder head nuts - rebuild |
88.5 to 97.8
|
9 to 10
|
65
to 72
|
Cylinder head nuts - 1,000Km |
97.8 to 108.2
|
10 to 11
|
72
to 80
|
Camshaft cap nuts (in
oil) |
16 to 18
|
1.6 to 1.8
|
12
to 13
|
Camshaft front hub retaining
nut |
97 to 117
|
9.9 to 11.9
|
71
to 86
|
Main bearing caps (in
oil) |
84 to 92.7
|
8.6 to 9.5
|
62
to 68
|
Lock nuts for main bearing
caps (in oil) |
20 to 25
|
2 to 2.5
|
15
to 18
|
Con rod cap screws (in
oil) |
53.4
to 59
|
5.4
to 6
|
39
to 43
|
Crankshaft pulley retaining
nut (in oil) |
235
|
24
|
173
|
Screw securing belt tensioner
pulley |
17 to 20
|
1.7 to 2
|
12
to 15
|
Screw securing earth braid
to rear engine cover |
18 to 22
|
1.8 to 2.2
|
13
to 16
|
Screw securing earth
braid to body strut |
11 to 14
|
1.1 to 1.4
|
8
to 10
|
Screw and nut securing
earth braid to rear eye of air condition (if fitted) |
22
to 28
|
2.2
to 2.8
|
15
to 20
|
Screw securing electronic
injection earth cables to upper RH cover |
9
to 11
|
0.9
to 1.1
|
6
to 8
|
Screw securing electronic
injection earth cables to auxilliary air device screws |
5 to 6
|
0.5 to 0.6
|
3.5
to 4.5
|
Screw securing earth braid
to air intake box |
5 to 6
|
0.5 to 0.6
|
3.5
to 4.5
|
Screw securing earth braid
to upper LH cylinder head cover through air intake box |
9
to 11
|
0.9
to 1.1
|
6
to 8
|
Screw securing earth cable
to thermostat bowl |
5 to 6
|
0.5 to 0.6
|
3.5
to 4.5
|
Screw securing earth cable
to power steering pump support |
18 to 22
|
1.8 to 2.2
|
13
to 16
|
Screw securing oil pump
pulley |
17.8 to 22.1
|
1.8 to 2.2
|
13
to 16
|
Coolant temp sender |
20 to 25
|
2 to 2.5
|
15
to 18
|
Spark plugs |
25 to 34
|
2.5 to 3.5
|
18
to 25
|
Exhaust |
Item
|
Nm
|
Kg/m
|
lb/ft
|
Lambda Sensor |
50
|
5.1
|
37
|
Wheels |
Item
|
Nm
|
Kg/m
|
lb/ft
|
Hubnuts - first tightening
.............-
second tightening
|
20 to 24
|
2 to 2.5
|
15
to 18
|
5 to 10
|
0.5 to 1
|
3.5
to 7
|
Wheelnuts |
88 to 107
|
9 to 10.9
|
65
to 79
|
No.
|
Operation
|
A (1)
|
Km x 1000
|
Notes
|
20
|
40
|
60
|
80
|
100
|
120
|
140
|
160
|
180
|
200
|
|
1
|
Replacement
of engine oil and filter
and
lubrication system tightness check
|
X
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
(2)
|
2
|
Valve
clearance check
|
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
|
3
|
Check on soundness and tension of drive belts
for alternator, air conditioner compressor, power
steering pump
|
X
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
|
4
|
Replacement of toothed timing belt(s)
|
|
|
|
●
|
|
|
●
|
|
|
●
|
|
|
5
|
Replacement of air filter cartridge
|
|
|
●
|
|
●
|
|
●
|
|
●
|
|
●
|
|
6
|
Check on air filter cartridge
|
|
●
|
|
●
|
|
●
|
|
●
|
|
●
|
|
(3)
|
7
|
Replacement of fuel filter cartridge
|
|
|
|
|
●
|
|
|
|
●
|
|
|
|
8
|
Check on exhaust discharge
|
X
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
|
9
|
Replacement of exhaust gas oxygen sensor (λ
sensor)
|
|
|
|
|
|
|
|
|
|
|
|
|
10
|
Replacement of spark plugs
|
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
|
11
|
Replacement of antifreeze mixture
|
|
|
|
●
|
|
|
●
|
|
|
●
|
|
(4)
|
12
|
Check on brake and clutch fluid
|
X
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
(6)
|
13
|
Check on speed gear and differential oil level
|
|
●
|
|
●
|
|
●
|
|
●
|
|
●
|
|
|
14
|
Replacement of speed gear and differential oil
|
|
|
●
|
|
●
|
|
●
|
|
●
|
|
●
|
|
15
|
Check on soundness of axleshaft
protection boots, power steering and steering knuckle caps
|
X
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
|
16
|
Check on tightness of brake system piping
|
X
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
|
17
|
Check on brake pad wear
|
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
(5)
|
18
|
Check on handbrake travel
|
X
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
|
19
|
Check on power steering oil level
|
X
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
|
20
|
Check on height regulator oil level
|
X
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
|
21
|
Check on engine compartment electrical (condition
and positioning of connector and caps)
|
|
|
●
|
|
●
|
|
●
|
|
●
|
|
●
|
|
22
|
Lubrication of door, bonnet and boot hinges;
greasing of bonnet and boot latches
|
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
|
23
|
Vehicle testing
|
X
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
●
|
|
(1)A = 1500 to
2500 Km
(2) Carry out, in any case, once a year. Check oil level frequently
(when refueling).
(3) Check more frequently, if using vehicle mainly in dusty areas.
(4) Carry out, in any case, every second year.
(5) Carry out more frequently when driving hard or when driving
mainly in mountainous areas.
(6) Replace, in any case, once a year.
|